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Fuel Cell Motor Vehicles

Fuel cells on track for series production

 Practical testing

Fuel-cell technology is currently regarded as the alternative drive system offering the best prospects for the future. When the Daimler-Benz Research department unveiled the world's first fully operational fuel-cell-powered vehicle back in 1991, it was praised as a pioneering advance. Since then, a large team of development engineers from an array of specialist fields have been working together in the state-of-the-art "Fuel Cell Project House" to bring the fuel-cell technology up to series-production standard.

The prototype model of a Mercedes-Benz Sprinter van powered by hydrogen-based fuel cell drive that was unveiled in 2001 opened up a whole new dimension. As well as continually striving to make the mass of intricate technology involved more powerful, more compact, more lightweight and more efficient, rigorous testing under practical operating conditions in the hands of customers represents a crucial step forwards on the road to attaining series-production standard. During the two years of testing between 2001 and 2003, the first fuel-cell-powered van has lived up to all expectations by delivering consistently impressive performance.

 

Practical testing

60 F-Cell A-Class cars enter practical testing

On October 7, 2002, DaimlerChrysler unveiled the Mercedes-Benz
"F-Cell" A-Class, the world´s first small-scale series of 60 fuel-cell-powered cars. These vehicles with fuel cell drive systems no longer bear the Mercedes-Benz research badge NECAR (New Electric Car). Starting in 2003, they will instead be tested out in small fleets under everyday conditions by customers in Europe, the U.S.A., Japan and Singapore under the terms of state-backed international alliance agreements, to push forwards the development of this technology within the framework of day-to-day operation and extensive field testing.

The Mercedes-Benz A-Class "F-Cell" marks a further milestone in the car industry´s ongoing quest to produce emission-free vehicles which are no longer dependent on fossil fuels.

 

Practical testing

World's  Most Extensive Testing in Daily Use

After its fuel cell engines had passed the stage of being purely research in 2002, DaimlerChrysler then started the worldwide testing of fuel cell vehicles in daily use in 2003 with passenger vehicles, transporters and city buses. Both drivers and technicians send in detailed reports about their day-to-day experiences driving the 100 fuel cell vehicles under different conditions worldwide. The fleet of 60 passenger cars and 33 buses provides a great deal of valuable information to assist in the further development of this technology of the future. The tests are not only to help optimize both vehicles and component parts, but also to solve the questions of how to build up a suitable infrastructure and the degree of acceptance hydrogen technology has among drivers and passengers. The company´s 180 registered patents in the fuel cell technology sector just go to show the extent of its pioneering achievements.

 

Practical testing

The F-Cell A-Class with a range of 150 KM

The entire fuel cell drive system for the Fuel-Cell is fitted in the sandwich floor construction of the long-wheelbase Mercedes-Benz A-Class
“F-Cell”. The two tanks contain enough fuel – hydrogen compressed to 350 bar – to keep the F-Cell going for 150 kilometers. Consumption equates to 4.2 liters per 100 kilometers in an equivalent diesel-powered car. The electric motor, which generates 65 kW/88 hp, accelerates the A-Class from 0 to 100 kilometers per hour in 16 seconds and on to a maximum speed of 140 km/h – enough energy to meet the challenge of day-to-day conditions, in other words. The car’s performance is, of course, coupled with the benefits of zero-emission operation and low noise levels, making the Mercedes-Benz A-Class F-Cell particularly well-suited to urban use – good news for the driver, local residents and the environment.

 

Practical testing

940,000 KM of Experience Gained with Fuel Cell Buses

 

Since 2003, 30 Mercedes-Benz Citaro city buses with fuel cell engines have been in regular service on the streets of ten European cities. Another three buses are being driven round Perth, Australia and in the near future they will also be tested in Peking, China. By mid 2005, the buses, which have to prove their reliability in very varied climates, had been driven more than 940,000 kilometers and carried over three million passengers.

The fuel cell buses are under continuous observation and at the end of every shift they are given a very detailed inspection and the data collected by the sensor of the bus electronics while it is being driven is read out and transferred electronically to those engineers and technicians responsible on the spot as well as to DaimlerChrysler Headquarters in Germany. This means that all those involved in the project receive a daily update of the data on the operating behavior of all the buses in the cities participating in the test. As a result, any weakness can be recognized immediately and be corrected as the case may be.